Custom Cable Assemblies

Manufacturer of Wire Rope Assemblies

Aero Assemblies has over 45 years of experience fabricating wire rope cable assemblies for the aerospace, industrial and commercial industries. From simple to intricate applications, we partner with our customers to fabricate their assemblies to their required specifications using cost effective solutions.

Custom Solutions

Our team will work with you from your initial design through the prototyping process until the final approval for production is achieved. We can print the unique components required for your small production runs or for rapid proto typing.

Wire Rope Options

Our wire rope capabilities include:

  • Cables from 3/64″ to 3/8″
  • Bare cable
  • Coated cable
  • Conduit

It's in the details

We can provide AA’s dimensions before and after the crimping process along with other critical data you require to determine the best fitting for your project.

Dimension Detail Sheet

End Fitting Options

Our end fitting capabilities include:

  • Fittings from 3/64″ to 3/8″
  • Standard fittings
  • Specialized fittings

Additive Manufacturing

Additive Manufacturing services are available in many materials from plastic to stainless steel.  This process allows Aero to print the unique components required for prototyping, repair cable assemblies or small production runs.   

Prototyping
Repair Cables
Small Production Runs

Industrial & Mechanical Applications

We offer solutions for your Industry.  No application is the same and each may require some modification.   The majority of the cable assemblies we manufacture for our clients are made to their print with customized fittings and components.  Pre-production samples are available during the procurement stage.

Fitness Equipment Cables

We manufacture fitness equipment assemblies for some of the largest manufacturers in the industry.  We work very closely with our clients to  offer cost effective products at the highest level of quality with reliable delivery schedules.

Wire rope Lanyards & Safety Cables

There is no such thing as a standard  lanyard or safety cable.  Each application has different requirements such as a loop size, the length or a release point.   We offer a variety of end fittings and components to meet your requirements.

Control cables are used in any application where mechanical actuation or mechanical force needs to be used to actuate something between 2 fixed points. There are 4 main components used in the manufacturing of these assemblies. Conduit/Casing, Conduit Fittings, Wire/Wire Rope and Wire Rope End Fittings. 

Let's talk about your project

Have a specific project in mind?  Aero Assemblies will work with you from the early concept to the finished product.   We have  the tools and experience.  We will work with you to determine how we can customize our products and services to meet your individual requirements.   

Custom Solutions

Our team will work with you from your initial design through the prototyping process until the final approval for production is achieved.

We can print the unique components required for your small production runs or for rapid proto typing.

Computer Aided Design & Machining

Product Sourcing for Specialty Components

Small to Large Orders Welcome

Reliable Production Times

Stocking & Replenishment Programs

Capabilities & Equipment

Our capabilities range from 3/64″ to 3/8″ bare and coated cable in a variety of constructions for commercial and Mil Spec requirements.

4 Automatic Cutting Machines

3D printing for components

Hydraulic Swage Machines

Cable Stripping

Heat Stamping

Pull Testing

Packaging & Kitting

Quality Assurance

We work with clients to provide required documentation.

First Article of Inspection

Pull Test Certification

Proof Testing up to 24" long

Certificate of Compliance

Material Certification

Lot Traceability

Specialized Labeling

ISO 9001:2015 Certified

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